E-Mail: dominijohn@bentech.in
Diploma in Industrial Automation
Diploma in IA - Industrial Automation
Duration : 6 months
Freshers : DIPLOMAS / B.E / B.TECH / B.Sc Elect / M.E / M.TECH / M.Sc Elect. ( ECE / EEE / E&I / Mechatronics )
The course covers all the components of Industrial Automation from fundamentals to advanced programming which makes the candidate suitable and mould according to the requirements of the industry. This program also offers placement assistance after successful completion of the course. 3 Months Internship.
MODULE: 1 (RELAY & SENSOR INTERFACING)
- Basic principle of Relay working
- Making AND ,OR gate , NOT gate logic circuit
- Interfacing relay with sensor
- Relay based Control designing
- Interconnection between Different Relay & Switch`s
- DOL Starter
- Forward And Reverse DOL
- Star Delta Starter(including timer)
- Interlocking Circuit
- Inching process
- Contactor Based control Diagram
- Basic Principle of Industrial Timer
- Delay generation
- Wiring connection of timer to the different device
- Controlling switching between different devices
- Interfacing with relay and contactor
- Alarm generation
- Introduction to various Sensors / Instruments used in Industry
- Temperature measurement (Thermostat, Thermocouple, RTD)
- Working on the proximity sensor
- Introduction to limit switch
- Working on the photo electric sensor
- Temperature controller
- Level sensor
- Flow measurement and its working principle
- Pressure measurement and its working principle
- Solenoid valve working and it`s Principle
- Making Switches by using Sensor
MODULE : 2 (PLC & SCADA)
- Brief Description of a Control System
- PID Controller, PLC Controller
- History & Need of Industrial Automation
- Application of Industrial Automation
- Basic Components of Automation
- Hardware Classification of Automation
- Type of PLC
- Hardware & Architecture of PLC
- Application and Advantage of PLCs
- Sourcing and Sinking concept
- Programming Language of PLC
- Introduction to field Device (Input / Output)
- Data files in PLC Programming
- Brief Description of a Logic Gates
- Simulator analysis of a PLC Programming
- Communication with PLC
- Wiring different field device to PLC
- Uploading, Downloading & Monitoring programs
- Introduction to Instruction List
- Introduction to Ladder Logic
- Comparison between Gate logic, Relay logic & Ladder logic
- Description of using Memory bit & Bit instruction in programming
- Programming based on Timer And Counter
- Mathematical Concept ADD,SUB,MUL,DIV and etc
- Logical Concept AND,ANI,OR,ORI, EXOR,NOT etc
- Special Function MOV,SET,RST,CMP,INC,DEC
- Introduction to jump and label instruction.
- Introduction to SBR and JSR instruction.
- Forcing of I/O
- Introduction to Analog instructions.
- Monitoring/Modifying Data table values
- Hands on experience on real time applications
- P & I Diagram to Input / Output Configuration
- Fault Diagnostics / Troubleshooting and Documentation
- Interfacing Input devices with PLC
- Interfacing Output devices with PLC
- Control circuit designing with feedback concept.
- Introduction to SCADA Software
- Creating new SCADA Project
- Graphical User Interface, GUI Designing
- Memory & Device Tag Substitutions
- Dynamic Process Mimic
- Real Time Trend
- Historical Trend
- How to create Alarms & Event
- Recipe Management
- Introduction to graphic Properties like Visibility, Blinking
- Analog Entry, Movement of Objects, Sizing, Filling etc.
- Communication with PLC
- Introduction to other SCADA
- Communication through DDE/OPC/DIRECT driver.
- Various other related properties
MODULE: 3 (VFD & CONTROL PANEL DESIGNING)
- AC Motor and its working
- Introduction to Stepper and Servo motor
- Motor control circuit, interlocking circuit
- Introduction to AC Drives & application
- Drive Parameter programming
- VFD controlling through Keypad ,External switch and PLC
- Testing on Type of Switches: PB, E-PB, Toggle Switches, Selector switches, Limit Switches
- Introduction to Contactor and it’s Working
- Miniature Circuit Breaker
- Molded Case Circuit Breaker
- Over Load Relay
- Motor Protection Circuit Breaker
- Basic of Control & power drawing
- General wiring guidelines in a panel Designing
- Panel Indicator (Multifunction meter, Ammeter, Voltmeter)
- General wiring guidelines / practices
MODULE: 4 (HMI & INDUSTRIAL NETWORKING)
- Getting started with HMI
- Creating applications, creating tags
- Downloading and uploading Programs
- Creating Screen on the HMI
- Alarm Messages
- Communicating with PLC
- Fault diagnostics and Troubleshooting
- Taking different device through network
- Different Networking Topologies and their importance
- Communicating with Nodes, Ports, drivers and Hardware
- RS-232, DH-485, Ethernet , DeviceNet , ControlNet, Modbus, Profibus, fieldBus
MODULE: 5 (THREE MONTHS INTERNSHIP)